US Magnesium Hydrochloric Acid Production Facility

SB360 Capital Partners is pleased to announce the offering of the US Magnesium Hydrochloric Acid Production Facility. This facility is a purpose-built industrial chemical plant engineered to produce approximately 40,000 tons per year of high-strength hydrochloric acid (22° Baume / ~35% HCl) utilizing chlorine gas generated from the magnesium production process combined with methane-based thermal oxidation technology. The facility was designed specifically for integration into the existing US Magnesium operation in Skull Valley, Utah.

The plant was engineered to recover and convert chlorine gas produced during magnesium chloride electrolysis into commercial-grade hydrochloric acid, creating both an environmental control solution and a value-added chemical production operation. The process includes chlorine combustion, HCl absorption, gas scrubbing, heat recovery steam generation, cooling water systems, deionized water treatment, and acid storage/loading infrastructure.

The facility was developed around high-purity acid production standards suitable for industrial and specialty chemical applications, with stringent specifications for iron, heavy metals, oxidizers, and organic contaminants. The design incorporates redundant rotating equipment, PLC-based controls, corrosion-resistant metallurgy, refractory-lined systems, and integrated waste-heat recovery capable of producing approximately 18,850 pounds per hour of 185-psia saturated steam for reuse within the broader magnesium operation.

12819 N Rowley Road, Skull Valley, Utah. Only by appointment. For more information and an appointment, please contact the on-site representative, John Wiggins, phone 910.723.2020, or email John at [email protected]

Plant Design Highlights

  • Designed for continuous industrial operation
  • High corrosion-resistant metallurgy throughout
  • Redundant critical rotating equipment
  • Integrated steam recovery and heat utilization
  • Industrial rail/truck acid loading capability
  • Modular subsystem design enabling relocation and reconstruction
  • Engineered by Foster Wheeler USA Corporation and Nestec, Inc.
HCl Synthesis & Reaction Systems
  • Methane-fueled HCl synthesis burner/reactor
  • HCl combustion air blowers
  • Main and pilot gas trains
  • Catalytic oxidizer system
  • Thermal oxidizer combustion system
  • Waste heat boiler / Heat Recovery Steam Generator (HRSG)
  • Economizer system
Acid Absorption & Gas Treatment
  • Primary absorber tower
  • Secondary absorber tower
  • Tail gas tower
  • Venturi scrubber system
  • Caustic scrubber system
  • HCl vent scrubber
  • Tail gas recirculation blowers
  • Booster blowers and recycle gas blowers
  • Recirculation cooling systems
Cooling & Utility Systems
  • Large industrial cooling tower system
  • Chiller system
  • Refrigerated water pumps
  • Plant cooling water pumps
  • Heat exchangers
  • Deionized water treatment and RO polishing system
  • Boiler feed water pumps and tank
  • Plant air compressors, dryers, and receivers
Chemical Handling & Storage
  • 50% caustic unloading and transfer systems
  • 10% caustic storage and delivery systems
  • Large HCl storage tanks
  • Off-spec acid storage tank
  • Neutralization mixing systems
  • Deionized water surge tank
  • Refrigerated water surge tank
Product Loading Infrastructure
  • Railcar loading platforms
  • Truck loading stations
  • Rail and truck HCl loading pumps
  • Rail loading arms
  • Acid transfer systems
Electrical & Controls
  • PLC-based control architecture
  • Instrument air systems
  • HVAC systems for control rooms and substations
  • Variable frequency drives (VFDs)
  • Motor control systems
Major Storage Assets
  • Multiple 202,000-gallon rubber-lined carbon steel HCl storage tanks
  • 19,000-gallon caustic storage tank
  • 12,000-gallon caustic storage tank
  • 37,000-gallon fiberglass DI water surge tank
  • Industrial cooling and circulation infrastructure exceeding 8,000 GPM design flow in portions of the system

12819 N Rowley Road, Skull Valley, Utah. Only by appointment. For more information and an appointment, please contact the on-site representative, John Wiggins, phone 910.723.2020, or email John at [email protected]

US Magnesium Electrical Infrastructure

This sale offers a unique collection of high-voltage electrical infrastructure assets from the former US Magnesium operation in Skull Valley, Utah.

US Magnesium Lab Equipment

This offering represents a rare opportunity to acquire professionally maintained laboratory, analytical, testing, and research equipment.

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SB360 Capital Partners

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